Noodles are a staple food in many cultures, especially in Asia. They can be prepared in various ways, such as stir-fried noodles, noodle soup, mixed noodles, and instant noodles. This diversity makes noodles an essential part of daily life, particularly among the younger generation, who have a strong preference for instant noodles. Moisture content of instant noodles is very important.
Benefits of Accurate Moisture Measurement
Ensuring Proper Moisture Levels in Flour
Moisture measurement in noodle production ensures that the flour maintains the appropriate moisture content for processing. If the dough is too wet, it becomes sticky, making production and packaging more challenging. On the other hand, if the dough is too dry, it becomes brittle, affecting the quality of the final product.
Calculating the Required Water Amount
Moisture measurement helps manufacturers accurately determine the amount of water to add to the flour. This ensures an optimal water ratio, allowing the dough to achieve the ideal texture for kneading and shaping.
Even Dough Mixing
Moisture control enables more uniform dough mixing, ensuring consistency in flour quality and improving the final product. This also facilitates smoother rolling and shaping processes.
Moisture Measurement Solutions in Noodle Production
Hydronix, a reputable brand specializing in material moisture measurement equipment, offers two leading products for the noodle manufacturing industry: Hydro-Mix XT and Hydro-Mix XT-EX. Both devices are designed for precise moisture measurement and are suitable for various environments within the production process.
- Hydro-Mix XT: Used in areas where combustible dust is not present.
- Hydro-Mix XT-EX: Designed for use in environments with combustible dust, such as flour production facilities.
Sensor Installation Locations in Noodle Production
1. In the Flour Hopper Before the Mixing Machine
The sensor is installed in the hopper to measure the flour’s moisture content before entering the mixer.
2. Inside the Mixing Machine
Measures the moisture of the flour during dry mixing and after water has been added.
3. After the First Rolling Unit
Checks the moisture content of the dough after it has been rolled into sheets, preparing for the subsequent cooking and drying process.
Expected Accuracy
A Hydro-Mix XT sensor installed at the end wall of the mixing machine is expected to achieve the following accuracy levels:
- Hopper: ±0.5%
- Mixer: ±0.2%
- After Rolling Unit: ±0.5%
Calibration Data from the Hopper and First Rolling Unit
Hydro-Mix XT-EX
The Hydro-Mix XT-EX is designed to measure moisture in bulk solids such as animal feed, grains, rice, beans, and liquids in explosive dust environments. This sensor can be easily installed in pipelines, conveyors, and mixing systems. It is suitable for Zone 20 processing environments (Zone 21 outside processing areas).
The Hydro-Mix XT-EX is an intelligent device with integrated functions, including signal processing and averaging, capable of accurately measuring the moisture of materials passing over the ceramic surface.
It can be installed in various locations with continuous material flow over its ceramic surface, including hoppers, ducts, conveyors, and mixing systems.
Controlling moisture levels in noodle production is a key factor in ensuring quality and efficiency. Using moisture sensors like Hydro-Mix XT and Hydro-Mix XT-EX helps manufacturers maintain optimal flour moisture throughout the entire production process, from the flour hopper and mixing machine to the rolling unit. This not only enhances product quality but also meets food safety standards and improves production efficiency.
Trusted Supplier for Moisture Measurement Solutions
Currently, Datapak is the official distributor of Hydronix in Vietnam. For consultation or pricing inquiries, please contact us using the details below:
Contact us today for consultation, solutions, and the fastest price quote!
